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Electronic Cable
0.025" [0.64mm] Centerline PVC IDC Ribbon Cable
B A
Product Specifications
L Insulation: PVC L Voltage Rating: 150 Volts
Edge Mark for orientation
L UL Recognized: AWM Style 2678 L CSA Certification: AWM 1A FTI
.0125 [0.318] .025 [0.635] TYP
No. of Dimensions Cond. A B 30 AWG Solid Bare Copper - 0.025 [.64] 0.475 [12.07] 0.500 [12.70] 20 40 0.975 [24.77] 1.000 [25.40] 50 1.225 [31.12] 1.250 [31.75] 68 1.675 [42.55] 1.700 [43.18] 1.975 [50.17] 2.000 [50.80] 80 100 2.475 [62.87] 2.500 [63.50] 0.475 [12.07] 0.500 [12.70] 20 40 0.975 [24.77] 1.000 [25.40] 50 1.225 [31.12] 1.250 [31.75] 68 1.675 [42.55] 1.700 [43.18] 80 1.975 [50.17] 2.000 [50.80] 100 2.475 [62.87] 2.500 [63.50] 30 AWG 7/38 Tin Plated Copper - 0.025 [.64] 20 0.475 [12.07] 0.500 [12.70] 40 0.975 [24.77] 1.000 [25.40] 50 1.225 [31.12] 1.250 [31.75] 68 1.675 [42.55] 1.700 [43.18] 80 1.975 [50.17] 2.000 [50.80] 100 2.475 [62.87] 2.500 [63.50] 20 0.475 [12.07] 0.500 [12.70] 40 0.975 [24.77] 1.000 [25.40] 50 1.225 [31.12] 1.250 [31.75] 68 1.675 [42.55] 1.700 [43.18] 80 1.975 [50.17] 2.000 [50.80] 100 2.475 [62.87] 2.500 [63.50] Other Conductor Counts Available on Request.
Roll Length 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft.
Part Number 1-57013-3 1-57013-7 1-57013-9 2-57013-1 2-57013-3 2-57013-4 0-57013-1 0-57013-2 1-57013-0 1-57013-1 0-57013-4 0-57013-5 1-57131-3 1-57131-7 1-57131-9 2-57131-1 2-57131-3 2-57131-4 0-57131-1 0-57131-2 1-57131-0 1-57131-1 0-57131-4 0-57131-5
Spec Number 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-4136 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147 100-7147
Electrical Specifications 30 AWG Solid Bare Copper
L Impedance (Ohms): 80 L Crosstalk: L Near End: 4.0% Far End: 6.0% L Capacitance (pf/ft): 23.0
L Propagation Delay ns/ft: 1.51
Standard Flat Ribbon Cables
30 AWG 7/38 Tin Plated Copper
L Impedance (Ohms): 70 L Crosstalk: L Near End: 5.2% Far End: 6.9% L Capacitance (pf/ft): 22.0
L Propagation Delay ns/ft: 1.55
45
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.025" [0.64mm] Centerline FEP IDC Ribbon Cable
B A
Product Specifications
L Insulation: FEP L Voltage Rating: 150 Volts
L UL Recognized: AWM Style 20726
L CSA Certification: AWM 1A FTI
.0125 [0.318] .025 [0.635] TYP
L Color: Opaque w/Blue Edge Mark
Dimensions No. of A B Cond. 30 AWG Solid Silver Plated Copper - 0.025 [.64] 10 0.225 [5.72] 0.250 [6.35] 20 0.475 [12.07] 0.500 [12.70] 40 0.975[24.77] 1.000 [24.50] 50 1.225 [31.12] 1.250 [31.75] 1.675 [42.55] 1.700 [43.18] 64 1.675 [42.55] 1.700 [43.18] 68 80 1.975 [50.17] 2.000 [50.80] 30 AWG 7/38 Silver Plated Copper - 0.025 [.64] 10 0.225 [5.72] 0.250 [6.35] 20 0.475 [12.07] 0.500 [12.70] 40 0.975[24.77] 1.000 [24.50] 50 1.225 [31.12] 1.250 [31.75] 64 1.675 [42.55] 1.700 [43.18] 68 1.675 [42.55] 1.700 [43.18] 80 1.975 [50.17] 2.000 [50.80] 32 AWG 7/40 Silver Plated Copper - 0.025 [.64] 10 0.225 [5.72] 0.250 [6.35] 20 0.475 [12.07] 0.500 [12.70] 40 0.975 [24.77] 1.000 [24.50] 50 1.225 [31.12] 1.250 [31.75] 64 1.675 [42.55] 1.700 [43.18] 68 1.675 [42.55] 1.700 [43.18] 80 1.975 [50.17] 2.000 [50.80] Other Conductor Counts Available on Request
Roll Length 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft 100 ft
Part Number 102BY00002 202BY00002 402BY00011 502BY00002 642BY00012 682BY00012 802BY00010 102BY00001 202BY00010 402BY00010 502BY00011 642BY00001 682BY00011 802BY00011 102AY00001 202AY00001 402AY00002 502AY00002 642AY00001 682AY00001 802AY00001
Spec Number 100-4907 100-4907 100-4907 100-4907 100-4907 100-4907 100-4907 100-4428 100-4428 100-4428 100-4428 100-4428 100-4428 100-4428 100-4952 100-4952 100-4952 100-4952 100-4952 100-4952 100-4952
Electrical Specifications 30 AWG Solid Bare Copper
L Impedance (Ohms): 90 L Crosstalk: L Near End: 2.6% Far End: 2.1% L Capacitance (pf/ft): 14.7
Standard Flat Ribbon Cables
30 AWG 7/38 Silver Plated Copper
L Impedance (Ohms): 85 L Crosstalk: L Near End: 2.5% Far End: 2.1% L Capacitance (pf/ft): 15.5
30 AWG 7/40 Silver Plated Copper
L Impedance (Ohms): 95 L Crosstalk: L Near End: 2.8% Far End: 2.0% L Capacitance (pf/ft): 13.5
46
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.025" [0.64mm] Centerline TPO IDC Ribbon Cable
B A
Product Specifications
L Insulation: TPO L Voltage Rating: 150 Volts
Edge Mark for orientation .0125 [0.318] .025 [0.635] TYP
L UL Recognized: AWM Style 20297 L Color: Natural
L CSA Certification: AWM 1A FTI
No. of Dimensions Cond. A B 31 AWG 7/39 Tin Plated Copper - 0.025 [.64] 68 1.675 [42.55] 1.700 [43.18]
Roll Length 300 ft.
Part Number 1-219253-1
Spec Number 15400
Electrical Specifications 31 AWG 7/39 Tin Plated Copper
L Impedance (Ohms): 90 L Crosstalk: L Near End: 2.4% Far End: 3.0% L Capacitance (pf/ft): 15.4
Standard Flat Ribbon Cables
30 AWG Solid Bare Copper - 0.025 [.64] 68 1.675 [42.55] 1.700 [43.18] Other Conductor Counts Available on Request
30 AWG Solid Bare Copper
300 ft. 1-219054-1 100-7444
L Impedance (Ohms): 90 L Crosstalk: L Near End: 2.4% Far End: 3.0%
L Capacitance (pf/ft): 15.3
30 AWG 7/38 Tin Plated Copper - 0.025 [.64] 68 1.675 [42.55] 1.700 [43.18]
300 ft.
1-219055-1
100-7491
30 AWG 7/38 Tin Plated Copper
L Impedance (Ohms): 80 L Crosstalk: L Near End: 2.4% Far End: 3.0% L Capacitance (pf/ft): 19.5
47
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.050" [1.27mm] Centerline Flat PVC and TPO IDC Ribbon Cable
B A .025 [0.64] .050 [1.27] TYP
Product Specifications
L Voltage Rating: 300 Volts
L UL Recognized: AWM Style 2651 or 20297 L CSA: AWM 1A FTI
Edge Mark on Conductor #1
No. of Dimensions Cond. A B 28 AWG 7/36 Tin Plated Copper - PVC Insulation - 0.035 [.89] 9 0.400 [10.16] 0.450 [11.43] 10 0.450 [11.43] 0.500 [12.70] 20 0.950 [24.13] 1.000 [25.40] 1.650 [41.91] 1.700 [43.18] 34 2.000 [50.80] 40 1.950 [49.53] 50 2.450 [62.23] 2.500 [63.50] 60 2.950 [74.93] 3.000 [76.20] 64 3.150 [80.01] 3.200 [81.28] 9 0.400 [10.16] 0.450 [11.43] 10 0.450 [11.43] 0.500 [12.70] 20 0.950 [24.13] 1.000 [25.40] 34 1.650 [41.91] 1.700 [43.18] 40 1.950 [49.53] 2.000 [50.80] 50 2.450 [62.23] 2.500 [63.50] 60 2.950 [74.93] 3.000 [76.20] 64 3.150 [80.01] 3.200 [81.28] 28 AWG 7/36 Tin Plated Copper - TPO Insulation - 0.035 [.89] 14 0.650 [16.51] 0.700 [17.80] 34 1.650 [41.91] 1.700 [43.18] 40 1.950 [49.53] 2.000 [50.80] 50 2.450 [62.23] 2.500 [63.50] 26 AWG 7/34 Tin Plated Copper - PVC Insulation - 0.039 [.99] 9 0.400 [10.16] 0.450 [11.43] 10 0.450 [11.43] 0.500 [12.70] 1.000 [25.40] 0.950 [24.13] 20 34 1.650 [41.91] 1.700 [43.18] 40 1.950 [49.53] 2.000 [50.80] 50 2.450 [62.23] 2.500 [63.50] 60 2.950 [74.93] 3.000 [76.20] 64 3.150 [80.01] 3.200 [81.28] Other Conductor Counts Available on Request
Roll Length 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 300 ft. 300 ft. 300 ft. 300 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft.
Part Number 1-57040-2 1-57040-3 0-57040-1 0-57040-4 0-57040-5 0-57040-6 0-57040-7 2-57040-2 1-971111-2 1-971111-3 0-971111-1 0-971111-4 0-971111-5 0-971111-6 0-971111-7 2-971111-2 0-219350-4 0-219350-3 0-219350-2 0-219350-1 0-57034-2 0-57034-3 0-57034-7 1-57034-1 1-57034-4 1-57034-5 1-57034-6 2-57034-5
Spec Number 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-4703 100-6257 100-6257 100-6257 100-6257 100-7077 100-7077 100-7077 100-7077 100-7077 100-7077 100-7077 100-7077
Standard Flat Ribbon Cables
48
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.050" [1.27mm] Centerline Flat FEP IDC Ribbon Cable
B A .025 [0.64] .050 [1.27] TYP
Product Specifications
L Insulation: FEP L Temperature Rating: -65C to +200C L Voltage Rating: 300 Volts L UL Recognized: AWM Style 20424
Dimensions No. of A B Cond. 28 AWG 7/36 Silver Plated Copper - 0.035 [.89] 10 0.450 [11.43] 0.500 [12.70] 20 0.950 [24.13] 1.000 [25.40] 40 1.950 [49.53] 2.000 [50.80] 3.150 [80.01] 3.200 [81.28] 64 Other Conductor Counts Available on Request
Roll Length 100 FT 100 FT 100 FT 100 FT
Part Number 102DY00016 202DY00015 402DY00016 642DY00012
Spec Number 100-4673 100-4673 100-4673 100-4673
Electrical Specifications 28 AWG 7/36 Silver Plated Copper
L Impedance (Ohms): 115 L Capacitance (pf/ft): 10 L Crosstalk: L Near End: 3.0% Far End: 2.8%
Standard Flat Ribbon Cables
No. of Dimensions Cond. A B 26 AWG 7/34 Silver Plated Copper - 0.032 [.81] 10 0.450 [11.43] 0.500 [12.70] 20 0.950 [24.13] 1.000 [25.40] 40 1.950 [49.53] 2.000 [50.80] 64 3.150 [80.01] 3.200 [81.28] Other Conductor Counts Available on Request
Roll Length 100 FT 100 FT 100 FT 100 FT
Part Number 102EY00002 202EY00001 402EY00001 642DY00002
Spec Number 100-5021 100-5021 100-5021 100-5021
26 AWG 7/34 Silver Plated Copper
L Impedance (Ohms): 100 L Crosstalk: L Near End: 2.8% Far End: 2.8% L Capacitance (pf/ft): 11.5
49
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.8 mm [0.0315"] Centerline PVC Insulation Ribbon Cable
Product Specifications
B
L Insulation: PVC
A .0310.002 [.787.051] TYP
L Impedance, GSG: 90 Ohms L Crosstalk: L Near End: 3.25% Far End: 3.31%
L Capacitance, GSG: 21.0 ft/ft
0.016 +0.003/ -0.002 [0.406 +0.076/ -0.051]
L Propagation Delay: 1.49 ns/ft L Voltage Rating: 150 Volts
0.0075 [0.190] 0.027 0.002 [0.686 0.051]
L UL Recognized: 2678 L CSA: AWM 1A FT1 L Color: Gray
Dimensions No. of A Cond. 30 AWG 7/38 Tin Plated Copper - 0.027 [.68] 10 0.279 [7.09] 20 0.589 [14.96] 40 1.21 [30.73] Other Conductor Counts Available on Request
B 0.31 [7.87] 0.62 [15.75] 1.24 [31.50]
Roll Length 100 ft 100 ft 100 ft
Part Number 0-1284416-1 0-1284417-1 0-1284418-1
Spec Number 100-6364 100-6364 100-6364
Standard Flat Ribbon Cables
1 mm [0.0394"] Centerline PVC IDC Ribbon Cable
Product Specifications
B A
L Insulation: PVC
L Impedance, GSG: 90 Ohms L Crosstalk: L Near End: 4.0% Far End: 6.0%
L Capacitance, GSG: 16.5 ft/ft
Edge Mark on Conductor #1 0.0197 [0.500] .0394 [1.00] TYP
L Propagation Delay: 1.47 ns/ft L Voltage Rating: 150 Volts L UL Recognized: AWM Style 2678
Dimensions No. of Cond. A 28 AWG 7/36 Tin Plated Copper - 0.031 [.79] 6 0.197 [5.00] 10 0.354 [9.00] 0.433 [11.00] 12 20 0.748 [19.00] 40 1.535 [39.00] 1.693 [43.00] 44 1.929 [49.00] 50 6 0.197 [5.00] 0.354 [9.00] 10 12 0.433 [11.00] 20 0.748 [19.00] 1.535 [39.00] 40 44 1.693 [43.00] 50 1.929 [49.00] Other Conductor Counts Available on Request
B 0.236 [6.00] 0.394 [10.00] 0.472 [12.00] 0.787 [20.00] 1.575 [40.00] 1.732 [44.00] 1.969 [50.00] 0.236 [ 6.00] 0.394 [10.00] 0.472 [ 12.00] 0.787 [ 20.00] 1.575 [40.00] 1.732 [ 44.00] 1.969 [50.00]
Roll Length 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 100 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft. 500 ft.
Part Number 1-57051-7 1-57051-9 5-57051-2 2-57051-2 2-57051-7 2-57051-8 2-57051-9 0-57051-1 0-57051-3 5-57051-3 0-57051-6 1-57051-1 1-57051-2 1-57051-3
Spec Number 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096 100-7096
50
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
1 mm [0.0394"] Centerline FEP Insulation IDC Ribbon Cable
Product Specifications
B A
L Insulation: FEP
L Impedance, GSG: 100 Ohms L Capacitance, GSG: 12.0 ft/ft L Crosstalk: L Near End: 2.8% Far End: 2.5%
0.0197 [0.500] .0394 [1.00] TYP
L Propagation Delay: 1.21 ns/ft L Voltage Rating: 300 Volts L UL Recognized: AWM Style 20424 L Color: Blue
No. of Dimensions A Cond. 28 AWG 7/36 Silver Plated Copper - 0.031 [.79] 10 0.354 [9.00] 0.748 [19.00] 20 30 1.143 [29.00] 40 1.535 [39.00] 50 1.929 [49.00] 80 3.110 [79.00] Other Conductor Counts Available on Request
B 0.394 [10.00] 0.787 [20.00] 1.182 [30.00] 1.575 [40.00] 1.969 [50.00] 3.150 [80.00]
Roll Length 100 Ft 100 Ft 100 Ft 100 Ft 100 Ft 100 Ft
Part Number 102DY00017 202DY00016 302DY00013 402DY00017 502DY00015 802DY00001
Spec Number 100-5109 100-5109 100-5109 100-5109 100-5109 100-5109
Standard Flat Ribbon Cables
51
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.100" [2.54 mm] Centerline IDC Ribbon Cable, PVC Insulation
B A .050 [1.27] TYP
Product Specifications
L Voltage Rating: 300 Volts
L UL Recognized: AWM Style 2651 L CSA: AWM IA FTI L Temperature Rating: -20C to +105C
.010 [0.25] .100 TYP [2.54]
L Flammability: UL: VW1
Edge Mark
Insulation - Gray Flame Retardant Flexible PVC .007 [0.17] Minimum Insulation Thickness
Dimensions No. of A B Cond. 26 AWG 7/34 Tin Plated Copper - 0.035 [.89] 5 0.400 [10.16] 0.500 [12.70] 0.900 [22.86] 1.000 [25.40] 10 1.400 [35.56] 1.500 [38.10] 15 20 1.900 [48.26] 2.000 [50.80] 2.400 [60.96] 2.500 [63.50] 25 28 2.700 [68.58] 2.800 [71.12] 26 AWG 7/34 Overcoated Tin Plated Copper - 0.039 [.99] 5 0.400 [10.16] 0.500 [12.70] 10 0.900 [22.86] 1.000 [25.40] 15 1.400 [35.56] 1.500 [38.10] 20 1.900 [48.26] 2.000 [50.80] 25 2.400 [60.96] 2.500 [63.50] 28 2.700 [68.58] 2.800 [71.12] 24 AWG 7/32 Tin Plated Copper - 0.044 [1.12] 5 0.400 [10.16] 0.500 [12.70] 10 0.900 [22.86] 1.000 [25.40] 15 1.400 [35.56] 1.500 [38.10] 20 1.900 [48.26] 2.000 [50.80] 25 2.400 [60.96] 2.500 [63.50] 28 2.700 [68.58] 2.800 [71.12] 24 AWG 7/32 Overcoated Tin Plated Copper - 0.044 [1.12] 0.400 [10.16] 0.500 [12.70] 5 10 0.900 [22.86] 1.000 [25.40] 15 1.400 [35.56] 1.500 [38.10] 20 1.900 [48.26] 2.000 [50.80] 2.500 [63.50] 2.400 [60.96] 25 28 2.700 [68.58] 2.800 [71.12] 22 AWG 7/30 Tin Plated Copper - 0.051 [1.30] 0.500 [12.70] 0.400 [10.16] 5 1.000 [25.40] 0.900 [22.86] 10 15 1.400 [35.56] 1.500 [38.10] 20 1.900 [48.26] 2.000 [50.80] 25 2.400 [60.96] 2.500 [63.50] 28 2.700 [68.58] 2.800 [71.12]
Roll Length 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft 250 ft
Part Number 0-57744-5 1-57744-0 1-57744-5 2-57744-0 2-57744-5 2-57744-8 0-57745-5 1-57745-0 1-57745-5 2-57745-0 2-57745-5 2-57745-8 0-57746-5 1-57746-0 1-57746-5 2-57746-0 2-57746-5 2-57746-8 0-57747-5 1-57747-0 1-57747-5 2-57747-0 2-57747-5 2-57747-8 0-57748-5 1-57748-0 1-57748-5 2-57748-0 2-57748-5 2-57748-8
Spec Number 100-7244 100-7244 100-7244 100-7244 100-7244 100-7244 100-7245 100-7245 100-7245 100-7245 100-7245 100-7245 100-7137 100-7137 100-7137 100-7137 100-7137 100-7137 100-7242 100-7242 100-7242 100-7242 100-7242 100-7242 100-7178 100-7178 100-7178 100-7178 100-7178 100-7178
Standard Flat Ribbon Cables
52
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
www.madisoncable.com www.tycoelectronics.com
Electronic Cable
0.156" [3.96mm] Centerline IDC Ribbon Cable, PVC Insulation
B A .078 [1.96] TYP
Product Specifications
L Voltage Rating: 300 Volts
L UL Recognized: AWM Style 2651 L CSA: AWM IA FTI
.010 [0.25] Edge Mark .156 TYP [3.95]
Insulation - Gray Flame Retardant Flexible PVC .007 [0.17] Minimum Insulation Thickness Temperature Rating - -20C to +105C Flammability - UL: VW1
No. of Dimensions Cond. A 22 AWG 7/30 Tin Plated Copper - 0.051 [1.30] 2 0.156 [ 3.96] 5 0.624 [15.85] 10 1.404 [35.66] 15 2.184 [55.47] 20 2.964 [75.29] 24 3.588 [91.14] 18 AWG 7/26 Tin Plated Copper - 0.068 [1.73] 2 0.156 [ 3.96] 5 0.624 [15.85] 10 1.404 [35.66] 13 1.872 [47.55] Other Conductor Counts Available on Request
B 0.312 [ 7.92] 0.780 [19.81] 1.560 [39.62] 2.340 [59.44] 3.120 [79.25] 3.744 [95.10] 0.312 [ 7.92] 0.780 [19.81] 1.560 [39.62] 2.028 [51.51]
Roll Length 250 Ft 250 Ft 250 Ft 250 Ft 250 Ft 250 Ft 250 Ft 250 Ft 250 Ft 250 Ft
Part Part Number 0-57750-2 0-57750-5 1-57750-0 1-57750-5 2-57750-0 2-57750-4 0-57752-2 0-57752-5 1-57752-0 1-57752-3
Spec Number
Standard Flat Ribbon Cables
100-7234 100-7234 100-7234 100-7234 100-7234 100-7234 100-4394 100-4394 100-4394 100-4394
53
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
RF Coaxial Cables
Theory and Application
The proper selection and application of cables requires a knowledge of factors not involved in other types of cables. The following paragraphs have been prepared to aid in the selection of proper coax cable: The electric (E field) is radial and varies in time. An alternating current flows along the inner conductor and the outer conductor. An oscillating magnetic field (H field) circles the inner conductor. The alternating current on a conductor is not spread throughout the conductor but is strongest at the surface and decays exponentially at points further into the conductor. This is called the skin effect. At a frequency of 1MHz, three skin depths is 0.0078" (95% of the current is within three skin depths of the surface) and at 10GHz three skin depths is 0.00078". As a result, the current is on the outer surface of the inner conductor and the inner surface of the outer conductor over the entire range of interest for most RF systems. The dimensions and material beyond several skin depths have no effect on the wave; gold plated plastic will propagate as well as gold plated copper at sufficiently high frequencies.
Signal Integrity and Propagation
To explain how to maintain signal integrity, it is necessary to review how the signal is configured in a cable and how it propagates. Ignoring digital signals for this discussion we will identify the issues that deal with the integrity of a sine wave. Consider a coaxial cable consisting of an inner conductor surrounded by a dielectric material and then an outer conductor (See Figure 1). The outer conductor may be a braid, a foil, or a solid metal. An electromagnetic wave traveling in a coaxial cable produces an electric and a magnetic field between the inner conductor and the outer conductor (Figure 2).
Outer Conductor
d
D
Technical Information
Dielectric Material
Center Conductor
Figure 1 Diagram of a Cable
E
H
V
Figure 2 Electric field (E) and magnetic field (H) belonging to the principal mode in a coaxial line.
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
RF Coaxial Cables (Continued)
Velocity of Propagation
When an electromagnetic wave travels in a medium other than air or vacuum, the velocity for the wave is reduced by a factor of the square root of the dielectric constant ( ) of the media. The velocity (v) of the propagation of a signal is given by: c v=__ Where c is the speed of light, 3 x 108 m/sec or 1.18 x 1010 in/sec, and is the dielectric constant of the medium. (See Table 1 for dielectric constants of various materials) The wavelength of a signal is given by the formula 10 c 1.18 x 10 = v/f = _________ = _________ inches x f (GHz) x f (GHz)
Inches 1000
100
Wavelengths
10
1
0.1 .001 GHz .01 GHz .1 GHz 1 GHz 10 GHz 100 GHz
Technical Information
Frequency (MHZ) FREQUENCY(MHZ)
TEFLON (E=2.03) AIR (E=1.00)
Figure 3
Table 1. Properties of Insulating Materials Dielectric Material _________ TFE Polyethylene Nylon Polypropylene Dielectric Constant _________ 2.03 2.3 4.6-4.0 2.25 Operating Temperature Range __________________ -70 +250C -60 +80C -40 +120C -40 +105C
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
RF Coaxial Cables (Continued)
Attenuation
A wave loses energy (attenuates) in several ways: (1) The resistance of the inner and outer conductors is small but can be significant over long lengths and will produce some heat. (2) The dielectric may cause loss; it's resistance is high but not infinite, and some energy is lost. (3) Electromagnetic energy radiates at high frequencies; significant energy losses are caused by radiation of electromagnetic energy (the cable acts like an antenna). (4) Energy is reflected due to impedance mismatches or impedance discontinuities. The combination of these four types of losses are referred to as the insertion loss of a transmission line system.
Reflections
When the characteristic impedance changes in a transmission line system, part of an incident wave is reflected. The reflection coefficient can be calculated as: ZR - ZO Vi Reflection Coefficient = = ___ = ________ VR ZR + ZO Where Vi and Zo are the incident voltage and impedance of the first media. VR and ZR represent the reflected voltage and impedance of the media that caused the reflection. The decibel loss due to reflection is given by: 1 Return Loss = 10 Log10 ( ____ ) dB 1- 2
Characteristic Impedance
A parameter which defines the behavior of a cable, connector, or any propagating system is Characteristic Impedance, Zo. The characteristic impedance of a lossless cable is related to the inductance per unit length, L, and the capacitance per unit length, C, as follows: Zo = L/C in ohms The equivalent circuit of a transmission line is shown in Figure 4. R represents the conductor resistance for a unit length.
L R
VSWR
The traditional way to determine the reflection coefficient is to measure the standing wave caused by the superposition of the incident wave and the reflected wave. Traditionally the voltage is measured at a series of points using a slotted line. The ratio of the maximum divided by the minimum is the Voltage Standing Wave Ratio (VSWR). The VSWR is infinite for total reflections because the minimum voltage is zero. If no reflection occurs the VSWR is 1.0. VSWR and reflection coefficient are related as follows: VSWR = (1 + )/(1 - )
Z0
C
Technical Information
Figure 4 Typical Transmission Line Schematic
Present instrumentation measures the return loss. Figure 5 represents the relationship between VSWR and its equivalent in return loss (expressed in dB).
For a coaxial cable the characteristic impedance is given by: 138 D x Log10 d in ohms
Zo =
where "D" is the inner diameter of the outer conductor and "d" is the outer diameter of the inner conductor, respectively. Similar equations apply for other geometries such as two parallel wires. As can be observed from this equation, the impedance is a function of the diameters. Generally the conductor diameter can be very accurately controlled, but the dielectric diameter can vary based on the accuracy of the process. If the impedance changes are a consistent spacing of one 1/4 wavelength, this can cause significant signal loss.
Figure 5 VSWR vs. Return Loss
Multiple Reflections
If there is a series of impedance changes, each one will cause a reflection. The total reflection is the vector addition of each of the individual coefficients accounting for the distance between discontinuities. Even though the calculations are difficult, a total VSWR can still be measured.
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design Conductor - Materials/Construction:
Conductor Material:
The ability of a material to act as a conductor, semi-conductor or insulator is determined by that material's molecular structure.
Copper Conductors:
Resistivity
All conductor materials possess resistance to pass electrical energy.
Ampacity
Ampacity (or current carrying capacity) is determined by a number of factors; 1. The maximum continuous thermal performance of the covering insulation, 2. By the heat generated in the cable (result of conductor and insulation loses) and 3. By the heat-dissipating properties of the cable and its environment. Heat generated in a conductor varies as the square of the applied current. The factors influencing current carrying capacity are: * Conductivity of Conductor Material - The higher conductivity materials such as silver and copper possess higher current carrying capacity compared with alloys or aluminum hence generating less heat. * Conductor Size- Ampacity varies directly with conductor size and will increase as the diameter increases. * Insulation Material - The specific heat of the insulating material will determine its ability to conduct heat through the wall to the surrounding medium (air, water, etc.) In no case should the conductor temperature exceed the thermal rating of the insulation. * Surrounding Temperature - Ambient conditions such as a higher air temperature will reduce heat transfer away from the conductor.
Copper
Copper is by far the most versatile and the most widely used conductor material. It is also compatible with numerous coatings to enhance termination and retard corrosion. Annealed copper conductors provide better flex life than hard copper conductors.
Copper Clad Steel
Copper covered steel is utilized when greater strength than that of solid copper conductor is required and where some of the conductivity of solid copper can be sacrificed. Copper clad steel consists of a steel core with a concentric copper covering thoroughly bonded to it. The most widely used grades are: High Strength - 40% Conductivity High Strength - 30% Conductivity. The above conductivity is expressed in terms of conductivity of a solid copper wire of equal diameter. Where greater flexibility is necessary, the annealed grade should be specified since it employs a soft steel core with the flexibility near that of copper but with twice the strength. High strength will be achieved by using the hard drawn form. In the applications of high frequency transmission, no loss of conductivity is evident from that of solid copper due to transmission along the copper surface (skin effect). However, at power frequencies, the conductivity is 30 or 40% that of copper wire.
High Strength Alloys
Greater breaking strength and flex life are achieved by alloying copper with cadmium chromium, cadmium, chromium and zirconium. With only a slight increase in resistivity compared with copper clad steel, these alloys allow size and weight reduction to be achieved in electronic and aerospace applications. Cadmium Chromium copper provides the highest conductivity of the above four alloys and is suitable for high temperature application.
Stranding Technical Information
Stranded conductor constructions were developed as a means of overcoming the rigidity of solid wires. For any given wire size, the greater the number of strands with corresponding decrease in individual strand size, the more flexible and costly the conductor. An increase in diameter must be associated with the use of stranded wires; resistance and weight are affected as well, depending on the number of strands and lay length used. There are specific numbers of strands which lend themselves to round configurations, i.e., 7, 12, 19, 27 and 37. Normally beyond 37 strands, rope type constructions are utilized consisting of 7 or 19 strand groups.
Property Density (gm/cm3) Resistivity (ohm-cm/ft) Tensile Strength (psi) Coating Available* Maximum Service Temp (C) *T-Tin S-Silver N-Nickel
Annealed Copper 8.89 10.37 35,000 T S N 150 200 260
Copper Clad Steel (40% Conductivity) 8.15 26.45 110,000 S 200
High Strength Alloy 135 8.71 11.30 60,000 S N 200 200
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued)
Table 2 Conductor Data (Solid Copper)
AWG 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 inches 0.0050 0.0056 0.0063 0.0071 0.0080 0.0089 0.0100 0.0113 0.0126 0.0142 0.0159 0.0179 0.0201 0.0226 0.0253 0.0285 0.0320 0.0359 0.0403 0.0453 0.0508 0.0571 0.0641 0.0720 0.0808 0.0907 0.1019 Diameter mils 5.0 5.6 6.3 7.1 8.0 8.9 10.0 11.3 12.6 14.2 15.9 17.9 20.1 22.6 25.3 28.5 32.0 35.9 40.3 45.3 50.8 57.1 64.1 72.0 80.8 90.7 101.9 mm 0.127 0.142 0.160 0.180 0.203 0.226 0.254 0.287 0.320 0.361 0.404 0.455 0.511 0.574 0.643 0.724 0.813 0.912 1.020 1.150 1.290 1.450 1.630 1.830 2.050 2.300 2.590 Cross Section Area circ. mils 25.0 31.4 39.7 50.4 64.0 79.2 100 128 159 202 253 320 404 511 640 812 1020 1290 1620 2050 2580 3260 4110 5180 6530 8230 10380 sq. mm 0.0127 0.0159 0.0201 0.0255 0.0324 0.0401 0.0507 0.0649 0.0806 0.1020 0.1280 0.1620 0.2050 0.2590 0.3240 0.4110 0.5190 0.6530 0.8230 1.0400 1.3100 1.6500 2.0800 2.6300 3.3100 4.1700 5.2600 Weight lbs/Kft 0.0757 0.0949 0.1200 0.1530 0.1940 0.2400 0.3030 0.3870 0.4810 0.6100 0.7650 0.9700 1.2200 1.5500 1.9400 2.4600 3.1000 3.9000 4.9200 6.2300 7.8100 9.8700 12.4000 15.7000 19.8000 24.9000 31.4000 Kg/Km 0.113 0.141 0.179 0.228 0.289 0.357 0.451 0.576 0.716 0.908 1.140 1.440 1.820 2.310 2.890 3.660 4.610 5.800 7.320 9.240 11.600 14.700 18.500 23.400 29.500 37.100 46.800 DCR @ 20C Tinned Copper DCR @ 20 Bare Copper Break Strength
ohms/Kft ohms/Km ohms/Kft ohms/Km lbs. (max). Kg (max.) 441 1447 415 1360 0.78 0.36 350 1148 331 1080 0.99 0.45 274 890 261 857 1.25 0.57 215 705 206 675 1.57 0.71 169 554 162 532 1.98 0.90 136 446 131 430 2.50 1.14 107 351 104 340 3.16 1.43 83.9 275 81.2 266 3.98 1.81 67.5 221 65.3 214 5.02 2.27 53.1 174 51.4 169 6.33 2.87 42.4 139 41.0 135 7.98 3.62 33.4 109 32.4 106 10.07 4.55 26.5 86.9 25.7 84.2 12.69 5.76 20.9 68.6 20.3 66.6 15.41 6.99 16.7 54.8 16.2 53.2 19.43 8.81 13.1 42.9 12.8 41.9 24.50 11.11 10.5 34.4 10.1 33.2 30.89 14.01 8.31 27.3 8.05 26.4 38.95 17.67 6.59 21.6 6.39 21.0 49.12 22.28 5.22 17.1 5.05 16.6 61.93 28.09 4.15 13.6 4.02 13.2 78.10 35.43 3.29 10.8 3.18 10.4 98.48 44.67 2.61 8.56 2.52 8.28 124.2 56.34 2.07 6.79 2.00 6.56 156.6 71.03 1.64 5.38 1.59 5.21 197.5 89.58 1.30 4.27 1.26 4.14 249.0 112.9 1.03 3.38 0.99 3.28 314.0 142.4
Technical Information
Table 3 Conductor Data (Stranded Copper)
AWG 32 30 30 29 28 28 27 26 26 26 26 25 24 24 24 24 24 Stranding 7/40 7/38 19/42 7/37 7/36 19/40 7/35 7/34 10/36 19/38 26/40 7/33 7/32 10/34 16/36 19/36 41/140 Diameter inches 0.0093 0.0117 0.0120 0.0135 0.0147 0.0147 0.0170 0.0190 0.0190 0.0190 0.0180 0.0210 0.0240 0.0220 0.0220 0.0240 0.0220 mm 0.236 0.297 0.305 0.343 0.373 0.373 0.432 0.483 0.483 0.483 0.457 0.533 0.610 0.559 0.559 0.610 0.559 Cross-Section Area circ. mils sq. mn 67 0.0434 112 0.0723 119 0.0766 142 0.0915 175 0.113 183 0.118 220 0.142 278 0.179 250 0.163 304 0.196 250 0.161 353 0.228 448 0.289 397 0.256 400 0.258 0.306 475 0.254 394 Weight lbs/Kft 0.203 0.339 0.366 0.429 0.529 0.563 0.664 0.840 0.756 0.956 1.03 1.07 1.36 1.20 1.21 1.47 1.23 Kg/Km 0.302 0.504 0.546 0.638 0.788 0.839 0.989 1.25 1.13 1.42 1.15 1.59 2.01 1.79 1.80 2.18 1.83 DCR @ 20C Tinned Copper ohms/Kft ohms/km 171.0 561.0 100.6 330.1 98.0 321.5 78.7 258.2 64.1 210.3 63.6 208.7 51.2 170.0 39.8 130.6 44.2 145.0 36.9 121.1 46.0 150.9 31.2 102.4 24.3 79.7 27.8 91.2 27.9 91.5 23.4 76.8 29.5 96.8 DCR @ 20C Bare Copper ohms/Kft ohms/km 165.7 543.6 98.0 321.5 94.9 311.4 76.6 251.3 62.2 204.1 61.7 202.4 50.1 164.4 38.8 127.3 43.3 142.1 36.0 118.1 44.4 145.7 30.7 100.7 24.0 78.7 27.1 88.9 27.1 88.9 23.2 76.1 28.2 92.5
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued)
Table 3 Conductor Data (Stranded Copper) (continued)
AWG 22 22 22 22 22 22 21 20 20 20 20 20 20 20 19 18 18 18 18 18 18 18 16 16 16 16 16 16 16 14 14 14 14 14 12 12 12 12 12 10 10 10 8 8 8 6 4 4 Stranding 7/30 16/34 19/34 26/36 27/36 66/40 19/33 7/28 10/30 19/32 26/34 41/36 42/36 7x38/44 24/32 7/0.0152 7/26 16/30 19/30 41/34 65/36 7x59/44 7/24 7/0.0192 19/29 19/0.0117 26/30 65/34 105/36 7/0.0242 7/22 19/27 19/0.0147 41/30 7/0.0305 19/25 19/0.0185 65/30 7x24/34 19/0.0234 37/26 105/30 19/0.0295 7x19/29 7x24/30 7x19/27 7x19/25 7x60/30 Diameter inches 0.0300 0.0280 0.0300 0.0290 0.0290 0.0280 0.0345 0.0380 0.0360 0.0380 0.0360 0.0360 0.0360 0.0400 0.0420 0.0455 0.0480 0.0450 0.0480 0.0440 0.0440 0.0530 0.0600 0.0570 0.0540 0.0560 0.0570 0.0570 0.0570 0.0725 0.0760 0.0675 0.0710 0.0700 0.0920 0.0850 0.0880 0.0890 0.1000 0.1120 0.1080 0.1150 0.1380 0.1600 0.1620 0.1990 0.2500 0.2520 mm 0.762 0.711 0.762 0.737 0.737 0.711 0.876 0.965 0.914 0.965 0.914 0.914 0.914 1.02 1.07 1.16 1.154 1.143 1.219 1.118 1.118 1.346 1.524 1.448 1.372 1.422 1.448 1.448 1.448 1.842 1.930 1.715 1.803 1.778 2.337 2.159 2.235 2.261 2.540 2.845 2.743 2.921 3.505 4.064 4.115 5.055 6.350 6.400 Cross-Section Area circ. mils sq. mm 700 0.452 635 0.410 754 0.487 650 0.419 675 0.435 634 0.409 958 0.618 1111 0.717 1000 0.645 1216 0.785 1032 0.666 1025 0.661 1050 0.677 1064 0.686 1536 0.991 1617 1.04 1770 1.14 1600 1.03 1900 1.22 1627 1.05 1625 1.05 1652 1.07 2828 1.82 2580 1.66 2426 1.57 2601 1.68 2600 1.68 2580 1.66 2625 1.69 4099 2.64 4481 2.89 3831 2.47 4106 2.65 4100 2.65 6512 4.20 6088 3.93 6502 4.19 6500 4.19 6668 4.30 10404 6.71 9354 6.03 10500 6.77 10.7 16535 16983 11.0 16800 10.8 26818 17.3 42615 27.5 42000 27.1 Weight lbs/Kft 2.11 1.92 2.32 2.10 2.08 1.99 2.96 3.36 3.02 3.75 3.20 3.19 3.27 3.35 4.77 4.89 5.35 4.84 5.86 5.07 5.11 5.20 8.55 7.81 7.49 8.02 8.07 8.12 8.26 12.4 13.6 12.1 12.9 12.8 19.7 18.8 20.1 20.4 21.0 32.1 29.0 33.0 51.0 53.4 52.8 84.4 134.1 132.1 Kg/Km 3.15 2.86 3.46 2.99 3.1 2.97 4.4 5.01 4.5 5.59 4.77 4.76 4.87 4.98 7.1 7.28 7.97 7.21 8.73 7.55 7.61 7.74 12.7 11.6 11.1 11.9 12.0 12.1 12.3 18.5 20.2 17.9 19.2 19.0 29.3 28.0 29.9 30.4 31.2 47.8 43.2 49.2 75.9 79.5 178.7 125.6 199.6 196.7 DCR @ 20C Tinned Copper ohms/Kft ohms/km 15.4 50.5 17.3 56.8 14.9 48.9 17.3 56.8 16.8 55.1 18.6 61.0 11.6 38.1 9.8 32.2 10.8 35.4 9.2 30.2 10.7 35.1 11.0 36.1 10.8 35.4 11.2 36.7 7.1 23.3 6.7 21.9 6.2 20.3 6.8 22.3 5.8 19.0 6.9 22.6 6.8 22.3 7.3 23.9 3.9 12.8 4.3 14.1 4.5 14.8 4.2 13.8 4.3 14.1 4.3 14.1 4.3 14.1 2.7 8.86 2.5 8.20 2.8 9.19 2.7 8.86 2.7 8.86 1.7 5.58 1.8 5.91 1.7 5.58 1.7 5.58 1.7 5.58 1.1 3.61 1.2 3.94 1.1 3.61 0.66 2.17 0.65 2.13 0.65 2.13 0.41 1.35 0.39 1.28 0.26 0.853 DCR @ 20C Bare Copper ohms/Kft ohms/km 15.4 50.5 17.1 56.1 14.3 46.9 16.8 55.1 16.1 52.8 18.1 59.4 11.3 37.1 9.6 31.5 10.9 35.8 8.9 29.1 10.5 34.4 10.8 35.4 10.4 34.1 11.1 36.4 7.0 22.9 6.7 21.9 6.1 20.0 6.7 21.9 5.7 18.7 6.7 21.9 6.8 22.3 7.0 22.9 3.8 12.5 4.2 13.8 4.4 14.4 4.2 13.8 4.2 13.8 4.3 14.1 4.2 13.8 2.7 8.86 2.6 8.53 2.6 8.53 2.7 8.86 2.7 8.86 1.7 5.58 1.8 5.91 1.7 5.58 1.7 5.58 1.7 5.58 1.1 3.61 1.2 3.94 1.0 3.28 0.66 2.17 0.65 2.13 0.65 2.13 0.41 1.35 0.39 1.28 0.26 0.85
Technical Information
59
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued)
Strand Construction
Bunched - Conductor strands of any number twisted together in the same direction without regard to the geometric arrangement. Equilay - Composed of multi-layers of helically laid wire, with the direction of lay reversed for succeeding layers. As the name designates, all layers have equal lay length. Rope - Is cabled groups of any of the above stranded members. It is standard to use a number of groups that provide a round construction (7, 13, 19, 27). Rope lay is basically used for large gauge (No. 10 AWG and larger) constructions that consist of a central core stranded member surrounded by one or more layers of stranded members.
Bunch Stranding
True Concentric - A central wire surrounded by layers of helically laid wires. Each layer has reversed lay direction and an increasing lay length in each succeeding layer. The inner layer will support the outer layers to prevent migration of strand that can occur in bunch constructions.
Rope Stranding
Conductor Coatings
Bare copper conductor will oxidize from exposure to the atmosphere forming copper oxide on the surface. Oxidation and other types of corrosion are accelerated by the presence of heat, moisture, and some insulating materials such as rubber. The oxide film is a poor conducting material and must be removed to assure a good, reliable terminal connection. To prevent corrosion and enhance terminating (soldering), bare copper is coated with a metal that is not susceptible to oxidation and corrosion. Contact resistance between conductors and terminals is reduced with coating materials like tin, silver and nickel. Tin is the most frequently used coating; however, nickel and silver are used for specific applications. Tin - The least expensive coating for ordinary usage is tin. It is a soldering aid and is specified when that type of terminating method is used. Tinned Copper - Normally a film thickness of 20 micro-inches (.000020") is applied to each strand. The strands are twisted together to form the tinned copper conductor. Heavy Tinned Copper - Carries a heavier tin thickness on the individual strand - 100 micro-inches on smaller than 30 AWG strands; 150 micro-inches on 30 AWG and larger. Unidirectional Concentric and Unilay Stranding
Technical Information
True Concentric and Equilay Stranding Unidirectional Concentric - A central wire surrounded by one or more layers of helically laid wires with same direction of lay and increasing lay length in each succeeding layer. It has an advantage of much greater flexibility and flex life than true concentric. Unilay - A multi-layer of helically laid wires with the same direction and same lay length for each layer.
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued)
Prefused Copper - Consists of twisted strands of heavy tinned copper fused with heat along the length. Overcoated Copper - Consists of tinned strands of copper twisted together followed by a tin coating over the twisted conductor. The finished product is bonded along its entire length. Topcoated Copper - Consists of bare copper strands twisted together, with the resulting conductor given a coating of tin. The finished product is bonded along its entire length. Silver - Silver is primarily electroplated to copper and then drawn down to the proper conductor size with a resulting 40 micro-inch coating. Silver-coated conductors are reliable for continuous temperature application through 200C. Although higher in cost than tinned copper, silver coated conductors have a lower resistance, than either tin or nickel coated conductors. At higher frequencies, the current density is at the conductor surface (skin effect) thereby making this highly conductive coating material the most effective of all coatings. Nickel - Nickel plating is considered suitable for continuous service up to 260C. At these elevated temperatures, nickel does not tarnish as does silver.
General Terms:
Thermoplastic: Materials that soften and flow when heated. Usually possess a definite melting point. The material will become firm again upon cooling. These materials can be molded and shaped with a heating and cooling process. (This process can be repeated.) Extrusion of melt flow polymers on wire is an example of this type of material. Thermoset: Materials are soft and pliable during one stage of processing, can be molded and extruded at this state after which they are set or cured, usually at a higher temperature. After the setting process (cross linking) is complete they cannot be softened by reheating, hence heat and solvent resistance properties are improved over thermoplastic materials. Insulation: Materials possessing good dielectric properties used on wire components in cable usually as direct covering on conductors. Jacket: Materials that provide a protection in mechanical and chemical properties applied as a direct covering over cable components. The choice of materials for cable design to satisfy any given combination of installation and environmental conditions can often be more critical than the electrical requirements.
Insulation and Jacket Compound Properties*
Insulation/Jacket
Introduction:
Based on the requirements the best insulating material for the application will be selected. The selection may involve examination of many different performance properties. The properties are addressed in the following sections and tables.
Material
Max Operating Temp C
Dielectric K @ 1Mhz 4-6 4.0 2.70 2.28 2.34 2.35 1.551 2.44 2.30 1.501 2.80 2.1 1.41 2.1 2.6 6.4 2.56 4-8 3.0 -- --
Specific Gravity 1.38 1.39 1.38 0.92 0.95 1.0 0.501 1.19 0.91 0.501 1.20 2.15 1.11 2.15 1.7 1.76 1.7 1.13 1.40 1.13 1.78
Oxygen Index 26-30 36 27 18 18 27 18 27 18 18 32 95 40 30 30 44 30 22 20 20-29 40
Vinyl (PVC) Plasticized (Conventional) 105 Semi Rigid 80 Irradiated 105 Polyethylene Low Density 80 High Density 80 Flame Retardant 80 80 Cellular (Foam) 90 Cross-Linked Polypropylene 90 Solid Cellular (Foam) 90 Thermoplastic Elastomer 105 Teflon(R) FEP Solid 200 Cellular (Foam) 200 Teflon(R) PFA 250 Tefzel(R) ETFE 150 Kynar(R) PVDF 135 Halar(R) ECTFE 150 Nylon 105 Mylar (Polyester) 150 Polyurethane 80 Solef(R) PVDF 150 * Nominal Values 1 Properties based on expansion level
Technical Information
61
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
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Electronic Cable
Cable Design (Continued) General Properties of Insulation Compounds
The primary insulation material is the most important of the cable materials for overall performance reasons.
L Voltage dielectric for higher voltage charge at the
Polyvinyl Chloride (PVC): This material is available in many formulations tailored to meet specific needs. Madison provides two (2) basic types: Plasticized flexible materials for 80, 90, and 105C applications. Semi-rigid compounds rated at 80C that can be made as thin wall products (8-9 mils). PVC compounds are moderately good dielectric materials. Depending on the formulation, the dielectric constant can vary from 3 to 6. Formulations typically include the PVC resin, plasticizer, stabilizer, flame retardants, fillers, and specialty additives. PVC compounds are limited to 105C temperature applications and a cold environment of -40C. Plasticizers can migrate from the compound causing the material to become brittle, especially at lower temperatures.
conductor surface.
L Low loss material for higher frequency signal cables. L Heat resistance in high temperature environments. L Low temperature flexibility. L Toughness for cut-through, abrasion and
crush resistance. Insulation compounds serve an electrical function first. Secondary properties consider the environmental factors.
Typical Properties of Madison PVC Insulations
Property Physical Specific Gravity Durometer (Hardness) Tensile Strength (psi) Elongation (%) Max. Opr. Temperature (C) Oxygen Index Solder Iron Resistance Cut-through Electrical Dielectric Constant Volume Resistivity (-cm) Dielectric Strength (Volts/Mil) Insulation Resistance (Megohm - 1000 ft.)
* Properties vary depending on compound design.
Flexible* 1.30-1.40 90 Shore A 1500 150-300 60-105 25-30 Poor Poor to Fair 4-6 1011-1012 300-600 500-2000
Semi-Rigid 1.5 63 Shore D 3500 200 80 30 Poor to Fair Good 3.0-3.5 1014 700 5000
Technical Information
Polyolefins
Polyolefins are made up of a family of hydrocarbons similar in nature to paraffin oils and waxes. Over the past few decades they have been the most common of insulation materials because of a number of superior characteristics, low cost and availability. Polyethylene: It is specified by general classifications of density (low, medium, and high). Combined high performance of electrical and physical properties have made this versatile polymer widely accepted. Electrical performance of polyethylene is excellent. Dielectric quality is known by a high dielectric strength (volts per mil), low dielectric constant, low dissipation factor and high insulation resistance. These properties are stable over a broad range of frequencies and temperature. Physical properties of polyethylene are generally considered good except for fire resistance and ultra-violet resistance (weatherability). Modifiers are used to tailor specific improvements in these areas.
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued)
Polypropylene: This polyolefin material is characteristic in many ways to high density polyethylene; electrical and chemical resistance are similar. It has superior physical properties such as abrasion, cut through, and heat resistance; however, it has a lower density. It is flammable, but flame retardant grades can be made available. It is preferred to polyethylene for stress crack resistance applications. Much of polypropylene is used in telecommunication cables for physical and dielectric quality. Cellular Polyolefin: Dielectric improvements in capacitance within insulations are provided by production of a cellular structure in the finished insulation. Processes of producing an inert gas in the polymer melt are controlled in the extruder and the resulting extrudate can be provided with a variation in the amount of voids (air to solid regions). This allows control over the dielectric constant and dissipation factor. Polyolefin dielectric constant (typically 2.27) can be lowered to 1.55 by expansion. Flame Retardant Polyethylene: Compounds of polyethylene employing fire retardant additives are available, but there is some sacrificing of properties to consider when designing these materials into electrical wire applications.
Typical Properties of Madison Polyolefin Insulations
Low Density Property Physical Density .92 Tensile Strength (psi) 2000 Elongation (%) 300 80 Max. Opr. Temp (C) Low Temp. Brittleness (C) -65 Poor Solder Iron Abrasion Resistance Good Flame Resistance Poor Electrical Dielectric Constant 2.28 Dissipation Factor .0002 Insulation Resistance 20000 (Megohm-1000 ft.) Dielectric Strength (Volts/Mil) 800
(1)-properties vary with amount of expansion
High Density .95 3000 500 80 -76 Poor Good Poor 2.34 .0001 20000 1000
Flame Retardant Polypropylene 1.0 2000 300 80 -20 Poor Fair Good 2.35 .001 10000 800 .90 3000 500 80 -40 Poor Good Poor 2.27 .0003 20000 1000
Cellular (1) .45-.80 600-1000 100-200 80 -65 Poor Poor Poor 1.45-1.75 .0002 1000 200-500
Technical Information
Non Halogen Compounds:
Over the past few years, non halogen, flame retardant, reduced emissions compounds have been developed in response to a growing demand for products which offer greater protection against fatalities, injuries and property damage from fire. When burned, cables made with nonhalogen flame retardant compounds give off as little as one-quarter the smoke and fumes of conventional cable materials. These compounds have good crush and deformation resistance, good flexibility, excellent long term aging properties plus physical integrity at low temperatures.
63
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued) Fluorocarbons
There are a number of fluorocarbon resins available as insulating materials. Each fluorocarbon type is distinctly different, however they all can be classified as highly fire resistant and physically and electrically stable at elevated temperature. FEP: FEP has a service temperature of 200C with excellent electrical properties - dielectric constant (2.1) and dissipation factor (.001) that is consistent through its maximum operating temperature and frequency range. Low temperature properties of FEP are similar to those of TFE resulting in a -65C rating. FEP insulated wire can be supplied in long continuous lengths allowing it to service a wider range of applications. FEP cannot be used in applications where thermosetting quantities are required (solder iron or short term overload). Along with the inherent flame resistance, this material is widely used in plenum cable applications because it produces low smoke in fire events. PFA: PFA has a 260C temperature rating, therefore it is an excellent choice for wiring requiring TFE properties and long lengths. ETFE (Tefzel(R)): For application where properties of FEP are needed, with better chemical resistance. ECTFE (Halar(R)): This material is slightly different from ETFE in chemical resistance, cross-linking ability, electrical, physical and thermal properties. Like FEP and TFE, ECTFE is not useful where corona conditions prevail as in high voltage applications. As with other resins, irradiation cross-linking improves stress crack resistance. ECTFE ranks among the most radiation resistant polymers comparing with ETFE and polyethylene in this property. PVDF (Kynar(R)): This material is rated for continuous use over a temperature range of -65 to 125C. It has good resistance to corrosive chemical and organic solvents. Although this material is very hard with high tensile strength, abrasion resistance and excellent cut-through, limitations of flexibility are evident. It is resistant to creep and fatigue. It can be used in exterior applications because it is stable in sunlight and other sources of UV radiation.
Typical Properties of Madison Fluorocarbon Insulations
Type Property FEP PFA 2.15 2500 250 D60 260 -65 Pass 2.1 .002 >1018 High Temp Wire Heater Wire Geophysical Fiber Optic Jacket ETFE Trade Name TEFZEL(R) 1.70 6500 150 D75 150 -65 Pass 2.6 .005 >1016 Nuclear Control Cable Aircraft Wire Computer Back Panel Rapid Transit ECTFE Trade Name HALAR(R) 1.68 4500 150 D75 150 -75 Pass 2.6 .003 >1015 Nuclear Control Cable Oil-well Insul. Computer Wire Rapid Transit PVDF Trade Name KYNAR(R) 1.76 4500 150 D75 125 -65 Pass 9.7 .019 >107 Computer Back Panel Plenum Jacket Cathodic Protection Cable PVDF Trade name SOLEF(R) 1.75 4500 150 D75 150 -35 Pass 9.6 -- >1014 Plenum Jacket Foam TEFLON(R) FLUOROCARBON 1.10-1.40 700-1400 100-150 -- 200 -65 Pass 1.3-1.7 .0003 -- Data Transmission Plenum Coax
Technical Information
Specific Gravity 2.15 Tensile Strength (psi) 2500 Elongation (%) 250 Hardness D55 Temperature Rating (C) 200 Low Temperature (C) -65 Flame Resistance Pass (VW-1) Dielectric Constant 2.1 Dissipation Factor .001 Volume Resistivity (-cm) >1018 Applications Coaxial Cable Plenum Cable Heater Cable Computer Cable
TEFZEL and TEFLON are trademarks of E. I. du Pont de Nemours & Company
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued)
Electrical properties of PVDF are not as good as other fluoropolymers. Most common use of this material is for jackets and back panel wire where electrical performance is not critical. PVDF is highly flame resistant and low smoke producing finding wide use as plenum cable jackets. Foam Fluorocarbons: To further improve on the superb properties of Teflon(R) FEP, processes have been developed to foam the FEP, resulting in lower dielectric material. These materials are increasingly used in plenum applications. They produce little smoke and minimize dripping and fire propagation.
Types
PVC: Is the most widely used non-plenum jacket. A variety of compounds are available to serve a wide range of applications. Fire safety is an important role served by PVC jackets. Polyurethane: A material used for severe service of abrasion and cut-through with flexibility. A range of grades are available to meet various applications, such as extreme low temperatures. Polyethylene: Inherent properties make it ideal for direct burial applications. Thermoplastic Elastomer (TPE): A suitable replacement to rubber where the thermosetting properties of rubber are not critical. Fluorocarbon: Physical toughness and fire resistant characteristics override the slight increase in cost. See description of benefits in the section on dielectric material.
Jacket Compounds
Jacket or sheaths over multicomponent cable or single components act as a protective covering as well as contain the component elements and shields. Jackets can be made semiconductive, depending on the application. Jacket materials are called upon to be flame resistant, physically tough, flexible, chemically resistant and to have a good appearance.
Typical Properties of Madison Jacket Compounds
Property TPE Thermoplastic Elastomer Nylon Polyamide PU Polyurethane 5000 500 PVC Polyvinyl Chloride* 1500-3000 200 PE Polyethylene 3000 500 Fluorocarbon** Non-Halogen PVC Alloy 2500 200
Tensile Strength 1700 6500 (psi) Elongation (%) 450 250 Operating Temperature High (C) 125 105 Low (C) -50 -40 Oil Aging ASTM 7/60 -- No. 2 (Days/C) Tear Strength 380 -- Die C (lb./in.) Specific Gravity 1.20 1.13 Shore Hardness A95 D85 Fire ResistanceOxygen Index 30* 23 Dielectric Strength (Volts/mil) 500 450 Volume 1012 Resistivity 2 x 1016 (-cm) Applications -Appliance Wire -THHN/THWN -Coiled Cord -Jackets for -Arctic Small Cables -Industrial Control Cable
Note: *Varies with formulation **Based upon Copolymer
3500 150
1200-2000 150-200
Technical Information
80 -50 30/15.6 290 1.20 A82 30*
80-105 -25 7/60 -- 1.25-1.40 A70-A95 25-35
80 -40 -- 450 0.93 D45 18
125 -40 -- -- 1.76 D65 44
90 -40 -- -- 1.3-1.6 A80 - A95 35-48
75 0 -- -- 1.6 C83 47
400 2 x 1011 -Camera Cable -Military Cable -Fiber Optics -coil cord
450 1014 -Computer Cable -Coaxial Cable
500 2 x 1016 -Direct Burial -Control Cable
500 1014 -Plenum Cable -Control Cable
500 1012 -Data Processing Cable -Industrial Cable -Transit Cable
500 1012 -Plenum Cable
-- Data Not Available
TEFLON is a trademark of E. I. du Pont de Nemours & Company
65
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Cable Design (Continued) Shields
The increasing number of high frequency interference sources has emphasized the necessity for shielding in electronic equipment. Shields, are used for EMI and RFI protection. If a shield is required, the end user has a choice among several options - braided copper wire; spiral (served) copper wire; copper and aluminum tapes; laminates of aluminum/ polyester and aluminum/polyester/aluminum with spiral drain wires for ease of termination; semi-conductive plastics. The most effective for high frequency applications is a braided copper shield. For the majority of audio frequency applications (20 to 20,000 Hz) a coverage of 75% to 85% will prove effective, but for the high frequency range (3 to 30 MHz) a coverage of 85% to 95% will be necessary to give adequate protection. The most economical shield is an aluminum polyester laminated tape used in conjunction with a drain wire applied either spirally or longitudinally, directly adjacent to the aluminum side of the tape. For frequencies up to 400 MHz it is as effective as a braid copper shield since it provides 100% coverage.
Cables
Cabling of individual layers may be either concentric or bunched. The concentric lay-up consists of a central wire or filler surrounded by one or more layers of helically laid wires, with the direction of lay reversed for successive layers and with the length of lay increasing for each successive layer. The direction of lay of the outer layer is generally left-hand. This construction assures cable roundness and greater mechanical strength. A bunched or unilay cable lay-up consists of any number of insulated wires cabled together in the same direction. It results in a smaller overall cable diameter, lighter weight, and has greater flexibility than concentric lay-ups. Flexibility of a cable is directly related to the lay length of the individual layers. Usually this is 8 to 16 times the pitch diameter of each layer; the smaller the lay length, the greater the flexibility of the cable. Fillers, are used to round out a cable and obtain symmetry. Binders and Servers, sometimes needed (depending on construction) to prevent flaring or untwisting of components. Tapes are frequently placed under the outer jacket as an added protection against mechanical abuse, and between overall shields and underlying conductors to prevent physical damage to the insulation.
Technical Information
66
Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Color Chart
Multi-Conductor Cables Table A
Number of Base Color 1st Stripe/ 2nd Stripe/ Conductors Bandmark Bandmark 1 Black 2 Brown Red 3 Orange 4 Yellow 5 Green 6 7 Blue 8 Violet 9 Gray White 10 White Black 11 White Brown 12 13 White Red 14 White Orange 15 White Yellow 16 White Green White Blue 17 White Violet 18 White Gray 19 Black Brown 20 White Black Red 21 White 22 White Black Orange 23 White Black Yellow 24 White Black Green 25 White Black Blue 26 White Black Violet 27 White Black Gray 28 White Brown Red 29 White Brown Orange 30 White Brown Yellow 31 White Brown Green 32 White Brown Blue 33 White Brown Violet 34 White Brown Gray 35 White Red Orange 36 White Red Yellow 37 White Red Green 38 White Red Blue 39 White Red Violet 40 White Red Gray 41 White Orange Yellow 42 White Orange Green 43 White Orange Blue 44 White Orange Violet 45 White Orange Gray 46 White Yellow Green 47 White Yellow Blue 48 White Yellow Violet 49 White Yellow Gray 50 White Green Blue 51 White Green Violet 52 White Green Gray 53 White Blue Violet 54 White Blue Gray 55 White Violet Gray
Multi-Pair Cables Table B
Number of Base Color Conductors 1 Black 2 Red 3 White 4 Green 5 Orange 6 Blue 7 Brown 8 Yellow 9 Violet 10 Gray 11 Pink 12 Tan 13 Red 14 Red 15 Red 16 White 17 White 18 White 19 White 20 White 21 White 22 White 23 White 24 White 25 White 26 White 27 White 28 White 29 White 30 White 31 White 32 White 33 White 34 White 35 White 36 White 37 White 38 White 39 White 40 White 41 White 42 White 43 White 44 White 45 White 46 White 47 White 48 White 49 White 50 White 51 White 52 White 53 White 54 White 55 White 56 White 57 White 58 White 59 White 60 White 1st Stripe/ 2nd Stripe/ Bandmark Bandmark
Table C
Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Color Combination Black paired with Red Black paired with White Black paired with Green Black paired with Blue Black paired with Yellow Black paired with Brown Black paired with Orange Red paired with White Red paired with Green Red paired with Blue Red paired with yellow Red paired with Brown Red paired with Orange Green paired with White Green paired with Blue Green paired with Yellow Green paired with Brown Green paired with Orange White paired with Blue White paired with Yellow White paired with Brown White paired with Orange Blue paired with Yellow Blue paired with Brown Blue paired with Orange Brown paired with Yellow Brown paired with Orange Orange paired with Yellow Violet paired with Orange Violet paired with Red Violet paired with White Violet paired with Green Violet paired with Blue Violet paired with Yellow Violet paired with Brown Violet paired with Black Gray paired with White
Green Yellow Black Black Red Green Yellow Blue Brown Orange Gray Violet Black Black Black Black Black Black Black Black Black Red Red Red Red Red Red Green Green Green Green Green Green Blue Blue Blue Blue Blue Blue Brown Brown Brown Brown Brown Brown Violet Violet Violet
Red Green Yellow Blue Brown Orange Gray Violet Black Black Red Green Blue Brown Violet Black Red Green Blue Brown Violet Black Red Green Blue Brown Violet Black Red Green Blue Brown Violet Red Green Blue
Technical Information
67
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Color Chart (Continued)
Multi-Pair Cables (Continued) Table D
Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Color Combination White paired with Black White paired with Brown White paired with Red White paired with Orange White paired with Yellow White paired with Green White paired with Blue White paired with Violet White paired with Gray Black paired with Brown Black paired with Red Black paired with Orange Black paired with Yellow Black paired with Green Black paired with Blue Black paired with Violet Black paired with Gray Brown paired with Red Brown paired with Orange Brown paired with Yellow Brown paired with Green Brown paired with Blue Brown paired with Violet Brown paired with Gray Red paired with Orange Red paired with Yellow Red paired with Green Red paired with Blue Red paired with Violet Red paired with Gray Orange paired with Yellow Orange paired with Green Orange paired with Blue Orange paired with Violet Orange paired with Gray Yellow paired with Green Yellow paired with Blue Yellow paired with Violet Yellow paired with Gray Green paired with Blue Green paired with Violet Green paired with Gray Blue paired with Violet Blue paired with Gray Violet paired with Gray White/Black paired with Black White/Black paired with Brown White/Black paired with Red White/Black paired with Orange White/Black paired with Yellow White/Black paired with Green White/Black paired with Blue White/Black paired with Violet White/Black paired with Gray White/Brown paired with Black White/Brown paired with Brown White/Brown paired with Red White/Brown paired with Orange White/Brown paired with Yellow
Table D (continued)
Pair Number 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 Color Combination White/Brown paired with Green White/Brown paired with Blue White/Brown paired with Violet White/Red paired with Gray White/Red paired with Black White/Red paired with Brown White/Red paired with Red White/Red paired with Orange White/Red paired with Yellow White/Red paired with Green White/Red paired with Blue White/Red paired with Violet White/Red paired with Gray White/Orange paired with Black White/Orange paired with Brown White/Orange paired with Red White/Orange paired with Orange White/Orange paired with Yellow White/Orange paired with Green White/Orange paired with Blue White/Orange paired with Violet White/Orange paired with Gray White/Yellow paired with Black White/Yellow paired with Brown White/Yellow paired with Red White/Yellow paired with Orange White/Yellow paired with Yellow White/Yellow paired with Green White/Yellow paired with Blue White/Yellow paired with Violet White/Yellow paired with Gray White/Green paired with Black White/Green paired with Brown White/Green paired with Red White/Green paired with Orange White/Green paired with Yellow White/Green paired with Green White/Green paired with Blue White/Green paired with Violet White/Green paired with Gray
Table E
Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Color Combination Black paired with White Red paired with Green Brown paired with Blue Orange paired with Yellow Violet paired with Gray Tan paired with Pink White/Blue paired with Blue/White White/Brown paired with Brown/White White/Orange paired with Orange/White White/Green paired with Green/White White/Red paired with Red/White White/Black paired with Black/White White/Gray paired with Gray/White Red/Blue paired with Blue/Red Red/Orange paired with Orange/Red Red/Green paired with Green/Red Red/Brown paired with Brown/Red Red/Gray paired with Gray/Red Black/Blue paired with Blue/Black Black/Orange paired with Orange/Black Black/Green paired with Green/Black Black/Brown paired with Brown/Black Black/Gray paired with Gray/Black Yellow/Blue paired with Blue/Yellow Yellow/Orange with Orange/Yellow
*Single conductor - Green/Yellow
Technical Information
68
Catalog 1654194 Revised 02-05
Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
USA: 1-877-MADISON (623-4766)
www.madisoncable.com www.tycoelectronics.com
Electronic Cable
Color Chart (Continued)
Multi-Pair Cables (Continued) Table F
Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Color Combination White/Black paired with Black/White White/Brown paired with Brown/White White/Red paired with Red/White White/Orange paired with Orange/White White/Yellow paired with Yellow/White White/Green paired with Green/White White/Blue paired with Blue/White White/Violet paired with Violet/White White/Gray paired with Gray/White Black/Brown paired with Brown/Black Black/Red paired with Red/Black Black/Orange paired with Orange/Black Black/Yellow paired with Yellow/Black Black/Green paired with Green/Black Black/Blue paired with Blue/Black Black/Violet paired with Violet/Black Black/Gray paired with Gray/Black Brown/Red paired with Red/Brown Brown/Orange paired with Orange/Brown Brown/Yellow paired with Yellow/Brown Brown/Green paired with Green/Brown Brown/Blue paired with Blue/Brown Brown/Violet paired with Violet/Brown Brown/Gray paired with Gray/Brown Red/Orange paired with Orange/Red Red/Yellow paired with Yellow/Red Red/Green paired with Green/Red Red/Blue paired with Blue/Red Red/Violet paired with Violet/Red Red/Gray paired with Gray/Red Orange/Yellow paired with Yellow/Orange Orange/Green paired with Green/Orange Orange/Blue paired with Blue/Orange Orange/Violet paired with Violet/Orange Orange/Gray paired with Gray/Orange Yellow/Green paired with Green/Yellow Yellow/Blue paired with Blue/Yellow Yellow/Violet paired with Violet/Yellow Yellow/Gray paired with Gray/Yellow Green/Blue paired with Blue/Green Green/Violet paired with Violet/Green Green/Gray paired with Gray/Green Blue//Violet paired with Violet/Blue Blue/Gray paired with Gray/Blue Violet/Gray paired with Gray/Violet
Table G (continued)
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Tan/Yellow paired with Yellow/Tan Tan/Green paired with Green/Tan Tan/Blue paired with Blue/Tan Tan/Violet paired with Violet/Tan Tan/Gray paired with Gray/Tan Brown/Pink paired with Pink/Brown Brown/Orange paired with Orange/Brown Brown/Yellow paired with Yellow/Brown Brown/Green paired with Green/Brown Brown/Blue paired with Blue/Brown Brown/Violet paired with Violet/Brown Brown/Gray paired with Gray/Brown Pink/Orange paired with Orange/Pink Pink/Yellow paired with Yellow/Pink Pink/Green paired with Green/Pink Pink/Blue paired with Blue/Pink Pink/Violet paired with Violet/Pink Pink/Gray paired with Gray/Pink Orange/Yellow paired with Yellow/Orange Orange/Green paired with Green/Orange Orange/Blue paired with Blue/Orange Orange/Violet paired with Violet/Orange Orange/Gray paired with Gray/Orange Yellow/Green paired with Green/Yellow Yellow/Blue paired with Blue/Yellow Yellow/Violet paired with Violet/Yellow Yellow/Gray paired with Gray/Yellow Green/Blue paired with Blue/Green Green/Violet paired with Violet/Green Green/Gray paired with Gray/Green Blue/Violet paired with Violet/Blue Blue/Gray paired with Gray/Blue Violet/Gray paired with Gray/Violet Aqua/Tan paired with Tan/Black Aqua/Brown paired with Brown/Black Aqua/Pink paired with Pink/Black Aqua/Orange paired with range/Black Aqua/Yellow paired with Yellow/Black Aqua/Green paired with Green/Black Aqua/Blue paired with Blue/Black Aqua/Violet paired with Violet/Black Aqua/Gray paired with Gray/Black Aqua/White paired with White/Black White paired with Tan Gray paired with Brown Blue paired with Pink Violet paired with Orange Green paired with Yellow
Table H (continued)
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Red/Brown paired with Brown/Red Red/Gray paired with Gray/Red Black/Blue paired with Blue/Black Black/Orange paired with Orange/Black Black/Green paired with Green/Black Black/Brown paired with Brown/Black Black/Gray paired with Gray/Black Yellow/Blue paired with Blue/Yellow Yellow/Orange paired with Orange/Yellow Yellow/Green paired with Green/Yellow Yellow/Brown paired with Brown/Yellow Yellow/Gray paired with Gray/Yellow Violet/Blue paired with Blue/Violet Violet/Orange paired with Orange/Violet Violet/Green paired with Green/Violet Violet/Brown paired with Brown/Violet Violet/Gray paired with Gray/Violet
Table I
Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Color Combination Black/Red paired with Red/Black Black/White paired with White/Black Black/Green paired with Green/Black Black/Blue paired with Blue/Black Black/Yellow paired with Yellow/Black Black/Brown paired with Brown/Black Black/Orange paired with Orange/Black Red/White paired with White/Red Red/Green paired with Green/Red Red/Blue paired with Blue/Red Red/Yellow paired with Yellow/Red Red/Brown paired with Brown/Red Red/Orange paired with Orange/Red Green/White paired with White/Green Green/Blue paired with Blue/Green Green/Yellow paired with Yellow/Green Green/Brown paired with Brown/Green Green/Orange paired with Orange/Green White/Blue paired with Blue/White White/Yellow paired with Yellow/White White/Brown paired with Brown/White White/Orange paired with Orange/White Blue/Yellow paired with Yellow/Blue Blue/Brown paired with Brown/Blue Blue/Orange paired with Orange/Blue
Technical Information
Table G
Pair Number 1 2 3 4 5 6 7 8 9 10 11 12 Color Combination White/Tan paired with Tan/White White/Brown paired with Brown/White White/Pink paired with Pink/White White/Orange paired with Orange/White White/Yellow paired with Yellow/White White/Green paired with Green/White White/Blue paired with Blue/White White/Violet paired with Violet/White White/Gray paired with Gray/White Tan/Brown paired with Brown/Tan Tan/Pink paired with Pink/Tan Tan/Orange paired with Orange/Tan
Table H
Pair Number 1 2 3 4 5 6 7 8 Color Combination White/Blue paired with Blue/White White/Orange paired with Orange/White White/Green paired with Green/White White/Brown paired with Brown/White White/Gray paired with Gray/White Red/Blue paired with Blue/Red Red/Orange paired with Orange/Red Red/Green paired with Green/Red 22 23 24 25
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Catalog 1654194 Revised 02-05 Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-877-MADISON (623-4766) www.madisoncable.com www.tycoelectronics.com

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